What is Arc Flash Risk Assessment?

AFRA— Arc Flash Risk Assessment is electrical safety analysis used to identify arc flash energy.  It requires Short Circuit Current Study, and it has a big influence on Protective Device Coordination. To identify Arc Flash Hazard, we use global standards:

  • NFPA 70E or CSA Z462
  • IEEE 1584 and IEEE 1584.1
  • DGUV 203-077 

AFRA allows to :

  • calculate arc flash incident energy value (cal/cm2 or kJ)
  • calculate arc flash boundary
  • select required PPE against arc flash hazard
  • identify possible improvements 
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Why do I need it?

AFRA — Arc Flash Risk Assessment is often a direct or indirect legal requirement in the EU as part of workplace hazard identification. From practical side, Arc Flash Risk Assessment is much more than just „analysis”. At MR Power Systems, it contains:
  • site data collection visit
  • electrical hazard safety audit with summary action list
  • Arc Flash Study report for „existing” situation results
  • Recommendations and results for „recommended” situation
  • Arc Flash Labels
  • Electrical Safety Training
Since AFRA originated from US/Canada, it requires adaptation to country specific requirements and IEC standards.

When do I need it?

Every electrical installation should have documented Arc Flash hazards. The most common way is to do AFRA study. Usually it is necessary to identify arc flash risk level for:
  • in existing electrical installations
  • before building new electrical installations
  • after/before changes or modernization of electrical system
  • after accidents🙁
It is always better to do AFRA before buying anything as it also can save money. Imagine spending your budget on new LV switchgear just to find out that it is still high arc flash risk and not selective protection. At the beginning AFRA can influence design, select proper PPE and prioritize investments.

Arc Flash Training

Arc Flash Training  one of Electrical Safety trainings by MR Power Systems. It can be :

  • on-site training
  • on-line training 
  • e-learning program

While we have standard training program, we often built customer specific trainings to address :

  • NFPA70E and CSA Z462 arc flash in Europe vs. corporate requirements
  • Arc Flash in EU country specific law
  • Arc Flash in theory & practice
  • Arc Flash accidents, errors, and myths
  • PPE types and selection against Arc Flash Hazard 
  • and much more…
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Why do I need it?

Electric Shock Hazard — one of Electrical Safety trainings by MR Power Systems. It can be:
  • on-site training
  • on-line training
  • e-learning program
While we have standard training program, we often built customer specific trainings to address:
  • NFPA70E and EN 50110 shock hazard assessment in Europe
  • Electric Shock Hazard in EU country specific law
  • Electric Shock Hazard in theory & practice
  • Electric Shock Hazard design related topics
  • PPE types and selection against Electric Shock
  • and much more…

When do I need it?

Electric Safety Plan — usually once we finish writing ESP, we implement it by training program. This allows to verify multiple things but also transfer knowledge to people about :
  • Scope of ESP (customer specific)
  • When we use it
  • What it does
  • Electrical hazards
  • Permit to Work and rules behind it
  • and much more…

FAQ

AFRA identifies the arc flash incident energy (in cal/cm²) at each piece of electrical equipment in your installation, which helps to understand the real hazard level people are exposed to when working on or near it. It is based on a full system model and standards such as IEEE 1584, DGUV203-077, and NFPA 70E. 

It is rarely spelled out as a single obligatory document across all EU countries, but it is effectively required to protect people against arc flash. EN 50110 (harmonized into national standards) identifies arc flash as a hazard and requires a risk assessment — non-compliance can result in serious penalties, including fines and, in some jurisdictions, criminal liability. 

As a rule of thumb, anything above 50 V AC with a feeder rated ≥63 A (3-phase) is typically included in the scope. The exact boundary of the assessment is agreed with  the client at the start of the project — usually from the utility connection point down to a defined protection level.

It is a structured, multi-step process: scope definition, data collection (site inspection + documentation review), system modelling in software (SKM, ETAP, CYME, EasyPower), short-circuit analysis, equipment short-circuit rating verification, arc flash calculation for the current system configuration, a results review, protection setting recommendations to improve selectivity and limit arc flash energy, recalculated arc flash results for the improved scenario, and a final report with labels, single-line diagrams, and supporting data. See it here. 

 Yes — a results table alone is not very useful on its own. Our reports include actionable recommendations (protection setting changes, equipment upgrades, PPE requirements) rather than just raw incident-energy figures, plus optional introductory training for your team.

Before ordering new equipment, if possible — results can influence design choices, PPE selection, and investment priorities. It is also essential after major changes (new transformer, added generator, PV connection, parallel transformer operation), when protective devices trip unexpectedly, or simply if your installation has never been formally assessed. 

Short Circuit Current Study is a required input for AFRA — you can not get accurate arc flash results without it. It is included as part of the overall AFRA process, since both feed into (and are influenced by) Protective Device Coordination.

Not necessarily. PPE selected “by default” rather than based on calculated incident energy at each specific location can leave the personnel under-protected. Two points on the very same panel (line side vs. bus side) can have very different incident energy levels and need separate labels and separate PPE requirements. Also it ioften cheaper to reduce energy than buy PPE when its not necessary.  

Not necessarily. If protection settings are simply replicated from the old installation, the incident energy can remain exactly the same as before, even with brand-new equipment. Real improvement comes from combining AFRA with selectivity, short-circuit, and equipment analysis — not just from buying new hardware. 

Yes. Once the analysis is complete, we prepare labels compliant with relevant standard showing the required information — nominal voltage, incident energy, arc flash boundary, and required PPE — along with the full report in PDF/Excel format. 

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